Monthly Archives: March 2013

RapidMade Has a Booth 744 at NW Machine Tools Expo

In addition to our speaking engagement at this year’s Northwest Machine Tool Expo (Oregon Convention Center – 777 NE MLK Jr. Blvd. Portland OR), RapidMade picked up booth 744 at the last minute!  Please come visit us at the show.  We will have all the latest samples of Additive Manufacturing, 3D Printing, and 3D scanners in the booth.

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RapidMade Speaking at the Northwest Machine Tool Expo

RapidMade, Inc. proudly invites you to attend a one hour seminar on 3D printing next Wednesday at the Northwest Machine Tool Expo starting at 9:30 AM.  Admission to the expo and seminars is completely free and the event takes place at the Oregon Convention Center (777 NE MLK Jr. Blvd., Portland OR.)

Erin Stone, president, and Matt Garrett, VP of Operations will give the presentation.  Topics covered include:

  • What is additive manufacturing (AM)?
  • Where has AM been and why is it getting so much attention now?
  • What’s new in AM technology & materials?
  • What does this mean for your business and how can you leverage AM for a competitive advantage?
  • Where does your business fit in the national and regional AM landscape?
If this topic is of interest to you (likely since you are reading this blog) and you can make it out (less likely), we would be happy to see you there!
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75% of Skull Replaced Due to 3D Printed Plastic Implants

Thanks to FDA approval of the process just last February 18th, Oxford Performance Materials replaced 75% of a patient’s skull using a 3D printed replica as an implant.

They were able to take a digital scan of the patient’s skull and turn it into a 3D plastic part.  This plastic was printed so that the edges had very high porous detail, allowing for the bones to grow into and fuse to the plastic.  This allows for lower chance of rejection and an overall stronger new skull than traditional implants.

Skull

The plastic is a high performance medical grade polyetherketoneketone (PEKK) developed by Oxford Performance Materials for the EOS P800, a plastic selective laser sintering (SLS) machine.  Selective laser sintering fuses layers of thermoplastics together using an extremely precise laser.

Immediately, the company envisions that 300 to 500  patients could use this implant every month in the United States alone.

But don’t just stop at skulls.  OPM’s president, Scott DeFelice says, “If you can replace a bony void in someone’s head next to the brain, you have a pretty good platform for filling bony voids elsewhere.”

The company is submitting for FDA approval of bone implants for many other parts of the body.  Each individual bone, including the skull, could be between a 50 and 100 million dollar market.

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As Athletes Compete, So Do their Cobblers – 3D Printed Shoes

In Formula 1, the driver gets the credit for winning the race even though the win was a massive team effort between engineers, mechanics, lab technicians, researchers, and scientists.  Technology has a similar effect on “pure” sports like track and field or football,  from new understandings of the body helping develop better diets and training regimens to new swimsuit materials being so advantageous in reducing drag in the water that they are banned from competition.

In a similar way, 3D Printing can help shape the future of athletic footwear for a number of reasons:

Nike 3D Sole

1: Dynamic Material Designs – Imagine a shoe sole made up entirely of thousands and thousands of micro-springs.  Even if the original material were rigid with little impact absorption, complex micro-structures could give new properties to that material.  For instance, if impact from running or jumping could be reduced right at the point of contact, it could decrease wear and tear on the athlete’s joints, muscles, and bones.

2: Lightweight Lattice Structures – An 1/8th ounce of weight reduction in the athlete’s gear could mean a 1/100th of a second cut in finish time.  That could mean the difference between first and fifth place.  3D Printing allows for material only to exist where it is structurally necessary, eliminating all extraneous material on the shoe meaning that they are as light as possible.

3: Biologically Optimized, Custom Designs – 3D printing means better economies of scale for “one-off” production. Couple that with the ability to 3D scan the body and create custom fits right to that organic shape and we have a technology that can make optimal shoes for any athlete.  Not only can they be produced for best fit to maximize ground contact and traction for athletes, but custom cleat spikes can be placed in any location, with any shape or size to fit that athlete’s preference.  Athletes could have an arsenal of custom shoes optimized for them and the conditions of a particular competition (dirt vs. grass, wet vs. dry).

This is not speculation.  As I write this, Nike and New Balance are some of the first pioneers to announce the amazing shoes are producing thanks to 3D printing to advance athletic competition.  They use Selective Laser Sintering (SLS) to make custom nylon soles for their athletes.  Click the following to read about Nike and New Balance and their 3D printing endeavors.

iRobot: All in One 3D Printing

iRobot has just filed a patent for the next step in 3D printing.  They are trying to offset one of the biggest problems with the technology, automated machine level finishing.  Though high end additive manufacturing machines can be quite accurate, they cannot hit the sub .001” tolerance that many mills can.  On top of that, most processes cannot make smooth surfaces like bearing holes or tap threads.

This patent is interesting because companies like Matsura have already created machines like this, and are much further along with prototypes rather than just the idea.  Also, iRobot is forbidden to use any technology but plastic filament extrusion, generally a lower quality printing process, with it’s machine because of other industry patents.

Still, it is an interesting and necessary idea because one must merge additive manufacturing and traditional manufacturing to expand the range of applications and industries, and as other manufacturers strive to make easy all-in-one machines, they will likely butt heads with this patent.

We as a company do post machining all the time, manually.  It is generally not a big deal or too costly, but it would be nice for machine we use to do all the post processing automatically.

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